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US-based 3D printer producer 3D Methods (NYSE: DDD) has launched its monetary outcomes for the second quarter of 2025 (Q2 2025).
Income for the interval was $94.8 million, down 16.3% from $113.3 million a 12 months earlier, as massive OEM clients postponed capital expenditures amid shifting tariff rules and uncertainty over manufacturing web site areas. Administration stated the volatility in tariffs continues to affect buyer buying selections, significantly in consumer-related markets.
Sequentially, income elevated 0.3% from $94.5 million within the first quarter, with progress in medical know-how and aerospace and protection offsetting softer demand elsewhere. Gross margin was 38.1%, down from 41.6% within the prior-year interval. In comparison with Q1 2025, gross margin rose from roughly 34.6%, supported by improved working efficiencies that helped counter about $1 million in extra tariff-related prices.
Dr. Jeffrey Graves, president and CEO of 3D Methods stated, “We delivered improved profitability within the second quarter, reflecting an intense give attention to our value construction and operational efficiencies, within the face of a repeatedly difficult macroeconomic local weather for our business. Our value financial savings initiatives, which we first introduced in March, favorably impacted each gross margins and working bills on a sequential foundation for the second quarter.”
Phase efficiency formed by shifting market demand
A part of its enterprise, the US-based producer stories its monetary outcomes by way of healthcare and industrial segments.
Throughout Q2 2025, healthcare income was $45.0 million, an 8.2% lower from the identical interval final 12 months and up 9.0% sequentially from $41.3 million. The annual decline mirrored a pointy drop in dental gross sales following a significant 2024 buy cycle, compounded by decreased demand from clients serving the aligner market, which noticed a 19% sequential discount in Q2.
Development in MedTech and regenerative drugs helped to offset a number of the weak spot. Personalised Well being Providers led MedTech progress with a 13% Y/Y and 16% sequential improve, pushed by expanded use of orthopedic procedures and new trauma-related functions.
Above-the-neck craniomaxillofacial implants remained the most important and fastest-growing contributor, whereas growth into backbone, knee, and hip markets is underway. Healthcare margins have been additionally supported by a $2 million milestone award from the United Therapeutics lung program, which achieved a brand new 3D printing milestone through the quarter.
| Income ($) | Q2 2025 | Q2 2024 | Variance ($) 1000’s | % |
| Healthcare | $45.0M | $48.9M | -3.9M | -8.2% |
| Industrial | $49.8M | $64.4M | -14.6M | -22.7% |
| Whole income | $94.8M | $113.3M | -18.5M | -16.3% |
Moreover, industrial income was $49.8 million, down 22.7% from $64.4 million a 12 months earlier and 6.4% beneath Q1’s $53.2 million. The decline was tied to weak spot in consumer-facing markets, which decreased printer and supplies gross sales, outweighing continued energy in aerospace and protection.
Income from aerospace and protection grew 84% Y/Y and 53% sequentially, exceeding $30 million on an annualized foundation. Demand in these markets was pushed by advanced, high-reliability components, with key program wins for the SLS-380 polymer platform and the DMP-350 triple-laser steel system. The corporate continues to give attention to high-reliability verticals similar to aerospace, protection, AI infrastructure, oil and gasoline, and energy era.
A cautious but optimistic outlook
On the functions entrance, 3D Methods introduced the world’s first MDR-compliant 3D printed facial implant, produced and implanted at College Hospital Basel, Switzerland, utilizing its point-of-care EXT 220 MED printer and VESTAKEEP i4 3DF PEEK from Evonik.
Accomplished in a maxillofacial reconstruction surgical procedure, the cleanroom-based course of enabled the hospital staff to design and manufacture the patient-specific implant on-site, decreasing delays and enhancing precision. Since launching in August 2023, the EXT 220 MED has been utilized in over 80 cranial implant surgical procedures, with 3D Methods projecting the maxillofacial implant market to surpass $4 billion by 2034.
Moreover, the US-based producers’ Software Innovation Group (AIG) introduced collaboration with Penn State College (PSU), Arizona State College (ASU), and NASA Glenn Analysis Heart to develop 3D printed thermal administration programs for spacecraft.
Utilizing Direct Metallic Printing and Oqton’s 3DXpert software program, the staff is creating titanium radiators with embedded warmth pipes that minimize weight by 50% and simplify manufacturing, and nickel-titanium form reminiscence alloy radiators that deploy when heated, decreasing weight by over 70%. These designs enhance warmth switch, decrease launch prices, and get rid of mechanical actuators, providing dependable, high-efficiency cooling for CubeSat and small satellite tv for pc missions.
Having disclosed all these developments, 3D Methods maintains a cautious however optimistic outlook, anticipating gradual enchancment in EPS and income over the rest of FY 2025, supported by sequential operational positive aspects. The corporate is focusing on constructive money stream by 2026 and plans to scale back R&D spending from roughly 20% of income to the mid-teens, prioritizing markets with clear near-term return potential.
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Featured picture exhibits 3D Methods’ 3D printed NextDent dentures. Photograph by 3D Printing Business.
