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3D Printing Information Briefs, July 19, 2025: Topology Optimization, Bike Saddle, & Extra – 3DPrint.com


On this weekend’s 3D Printing Information Briefs, Farsoon Applied sciences has reached a milestone of 150 large-format metallic 3D printing techniques being bought globally. Snapmaker unveiled a brand new 3D printer, and researchers at Brown College have developed what they are saying is a better, quicker 3D design algorithm. Lastly, Fizik took dwelling the gold at EUROBIKE, due to its customized 3D printed bike saddle.

Farsoon Reaches 150 Massive-Format Metallic 3D Printer Gross sales Worldwide

Farsoon Applied sciences’ meter-scale metallic 3D printing techniques.

Industrial additive manufacturing options supplier Farsoon Applied sciences has reached an thrilling milestone: 150 “meter-scale” large-format metallic 3D printing techniques bought around the globe. 20 of those gross sales got here from the corporate’s flagship FS1521M sequence, that includes as much as 32 x 500W lasers and construct envelope as much as 1530×1530×1650mm. They’ve been built-in into full-cycle manufacturing workflows so industrial customers, like OEMs, analysis establishments, and tier-1 suppliers, can obtain efficiency and productiveness objectives, and value effectivity breakthroughs. Certainly one of these customers is Falcontech, with devoted manufacturing strains of almost 40 meter-scale metallic Farsoon techniques to satisfy calls for for batch manufacturing of end-use elements. As Farsoon wrote, “This achievement underscores the rising industrial demand for scalable, production-ready AM options in aerospace, power, and automotive sectors.”

Farsoon’s printers are serving to to drive AM industrialization, with the FS1521M sequence significantly gaining recognition for its use in exacting purposes like copper alloy thermal techniques and titanium structural parts. This printer sequence has 5 core improvements that assist it tackle important manufacturing hurdles, and the primary one is a dual-layer airflow system, which solves smoke and particle removing challenges for course of stability. Its high-capacity powder administration system permits steady manufacturing, whereas multi-laser calibration helps the system obtain ±0.05mm precision for extra consistency in giant builds. Lastly, the MES platform reduces labor prices by 70% via its centralized manufacturing administration, and a sophisticated software program suite ensures real-time monitoring and traceability.

Snapmaker Returns to Kickstarter with Multicolor, Multimaterial, Excessive-Pace U1

In 2017, Snapmaker famously launched its compact, all-metal, 3-in-1 Unique 3D printer on Kickstarter, and raised $2.28 million. Two years later, the Snapmaker 2.0 grew to become one in all Kickstarter’s most profitable know-how campaigns, with $7.85 million raised from over 7,000 backers. Now, the startup is returning to its crowdsourcing roots to launch the high-efficiency Snapmaker U1, its most superior client product but. It’s a multicolor, multimaterial, tool-changing system with 4 heads, clever options, 80% much less filament waste, and 5 occasions extra pace. The U1 was created for each sort of maker, from upgrading dwelling instruments with intelligent hacks to designing toys and printing useful prototypes. It’s powered by a CoreXY system for top pace, and Snapmaker says the clever SnapSwap tool-changing system permits it to print multicolor and multimaterial fashions as much as 5 occasions quicker than its opponents. The SnapSwap additionally doesn’t must continually purge throughout materials modifications, so much less filament is wasted. Join right here for unique launch updates, first-access Kickstarter rewards, and behind-the-scenes content material as Snapmaker prepares the U1 for its official launch.

“Kickstarter is the place Snapmaker began, and our backers have all the time been a significant a part of our journey. With U1, we’re going again to our roots — combining what we’ve discovered with what our neighborhood desires of,” stated Snapmaker’s CEO Daniel Chen.

Researchers Pace Up Topology Optimization with 3D Design Algorithm

A collaborative staff of researchers from Brown College, Lawrence Livermore Nationwide Laboratory (LLNL), and Norway’s Simula Analysis Laboratory developed a brand new 3D design algorithm that primarily optimizes topology optimization. This iterative, computer-driven approach determines the best method to distribute materials in a design, repeatedly making small updates to the sample after which testing the design’s bodily properties after every change. Nonetheless, it’s a “computationally costly” course of, and algorithms can run for days on finish to seek out the perfect design. The staff’s new method, referred to as the SiMPL (Sigmoidal Mirror descent with a Projected Latent variable) methodology, helps the algorithm attain a closing design in far much less iterations by skipping pointless ones, leading to quicker and extra secure topology optimization algorithms. Benchmark checks present that in comparison with conventional algorithms, this methodology wants as much as 80% fewer iterations to reach at an optimum design, making topology optimization extra accessible for a wider vary of industries. Talking of extra accessible, the staff has made a model of their algorithm that’s free for engineers and different researchers to make use of.

“Our methodology beats some present strategies by 4 or 5 occasions when it comes to effectivity. That’s an enormous computational financial savings that might allow individuals to make designs extra shortly and inexpensively, or to develop extra advanced designs with greater decision,” defined Brendan Keith, an assistant professor of utilized arithmetic at Brown College.

You possibly can study extra concerning the SiMPL methodology within the staff’s revealed papers right here and right here.

Fizik’s Customized 3D Printed Saddle Program Wins Gold at EUROBIKE Awards

Final summer time, Carbon and Fizik launched customized 3D printed bike saddles beneath the One-to-One label, developed in partnership with bike-fit specialists gebioMized. This saddle personalization program was lately awarded one of many biking business’s most prestigious prizes by successful Gold within the Parts class on the 2025 EUROBIKE Awards. Throughout dynamic match classes, the method captures a rider’s biometric knowledge and stress mapping, and makes use of the outcomes to design a motorcycle saddle that has specifically tuned consolation zones. Every bespoke saddle is then 3D printed with Carbon’s Digital Gentle Synthesis (DLS) course of, that includes advanced lattice constructions for rider-specific cushioning. Relying on what every rider wants, the saddle could be softer the place stress reduction is required, and firmer the place stability is necessary. This helps enhance stress distribution, assist, and general efficiency. This information highlights an enormous step ahead within the function that 3D printing can play in personalised biking efficiency.

“We’re very completely satisfied to win this Eurobike Gold award this yr,” stated Alex Locatelli, Fizik Product Supervisor. “We invested 4 to 5 years within the making with a lot of individuals concerned. So, I’m very completely satisfied about it.”



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