Musculoskeletal accidents don’t at all times present up on the manufacturing report—however they hit arduous the place it hurts: your workforce, your margins, and your momentum.
Handbook palletizing is likely one of the most bodily demanding duties on the manufacturing facility flooring. It’s additionally one of the missed in terms of value. Certain, it appears easy—decide, place, repeat—however the actual worth of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true value of guide palletizing is far larger than you suppose—and what to do about it.
What’s actually driving the price?
When a employee will get injured whereas palletizing, the apparent bills comply with: medical therapy, staff’ comp, perhaps even authorized charges. These are your direct prices—and so they’re steep. In accordance with the Nationwide Security Council, the common decrease again damage prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re usually 2–5x larger.
Assume turnover, coaching a temp, manufacturing delays, extra time for replacements, decrease morale, missed deadlines… All of it provides up. One pressure damage can imply your organization must generate over $2 million in further gross sales simply to recuperate the price.
And if that doesn’t sting sufficient—your premiums go up subsequent yr.
The worth of inaction
Right here’s the kicker: in nations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal issues) account for as much as 30% of all office accidents. Most are tied on to guide dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody immediately can’t end their shift. The outcome? A gradual drain on efficiency, morale, and profitability.
Automation isn’t a price—It’s a protect
Right here’s the place it will get attention-grabbing: palletizing is likely one of the best duties to automate—and one of the strategic locations to begin.
With a cobot palletizer, you:
- Take away staff from injury-prone duties
- Scale back insurance coverage premiums
- Eradicate downtime from strain-related accidents
- Defend your group and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about danger prevention—and in at this time’s market, that’s priceless.
From ache level to revenue heart
For those who’ve been holding off on automation as a result of it felt too complicated or pricey, begin by taking a look at the actual value of staying guide. The numbers don’t lie. And with trendy cobot options that set up in just some days, the boundaries are decrease than ever.
Need to get a clearer image? Attempt the OSHA Security Pays Damage Estimator. See for your self how one damage might value greater than a totally put in robotic palletizer.
Backside line
Handbook palletizing is hurting greater than your staff—it’s consuming away at your enterprise.
Simply how a lot is guide palletizing costing your enterprise? We might help you discover out!
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