Some automation initiatives are about pace. Others are about security. Now and again, you get each. That’s precisely what occurred at a bakery that lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the danger, calculated the ROI, and made a good move rapidly. Here’s what made this such a simple win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which can be utilized in a widely known quick meals breakfast sandwich. They aren’t transport to retail, however the quantity is excessive, and every thing is tray packed. These trays are usually not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by way of considered one of our webinars, they already understood what they wanted. They had been involved about repetitive lifting, and though that they had not skilled a again damage but, they noticed the danger coming. Their purpose was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made excellent sense
They initially thought of shopping for one palletizer to serve two packaging strains. However once they ran by way of the structure and product move, they realized that switching between merchandise would require speedy pallet substitute. Any delays would danger shutting down their packaging line.
In order that they selected to buy two palletizing cells as an alternative. Even with the elevated funding, tinheritor return on funding was nonetheless beneath 12Â months. That made the choice even simpler.
Versatile gear that adapts to vary
Like many bakeries, this buyer expects adjustments in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 supplied the attain and suppleness they wanted, and Robotiq’s simulation instruments helped them affirm that the system would match their area and meet their dealing with necessities.
They appreciated how simple it was to regulate the configuration if their product wants developed. That adaptability was simply as essential because the efficiency itself.
Set up dealt with by a trusted companion
Their native integrator, a Robotiq Professional Companion, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed obtainable in case they wanted help.
Our purpose is to assist prospects succeed, whether or not by way of direct service or collaboration with trusted companions.
Two shifts, sturdy payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That sort of schedule makes the fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer sometimes pays for itself in beneath a 12 months.
If you add in time beyond regulation or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two services within the area. The primary one has room for as much as two extra palletizers. The second website may have three or 4. Past that, they function different services beneath totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an important match for palletizing automation
You probably have ever labored in a bakery, you realize the trays. They’re giant, they stack excessive, and they’re laborious on the physique. Only one again damage might value greater than an entire palletizing system. Even earlier than accidents occur, the productiveness positive factors alone could make a robust enterprise case.
Palletizing automation in bakeries is not only about pace. It’s about security, consistency, and holding your folks wholesome whereas holding your strains working.
Remaining ideas: begin sooner, save sooner
One factor I all the time inform prospects is that this. If you’re nonetheless palletizing by hand, you might be already spending greater than it’s essential to. Day by day with out automation is a day you might be lacking out on financial savings and taking over pointless danger.
If you’re working lengthy shifts, transferring heavy trays, or counting on a small workforce to maintain issues transferring, now could be the time to think about a better method.
Wish to see if Robotiq Palletizing Options can suit your manufacturing unit wants? Reply a collection of questions to search out out in a matter of minutes!
