Australian large-format 3D printer producer AML3D Restricted has introduced a A$0.83 million contract with British aerospace agency BAE Programs for the provision of 8.5 tonnes of Nickel Aluminium Bronze (NAB) wire feedstock. This contract marks a step in AML3D’s efforts to broaden its manufacturing capabilities in Australia and assist defence packages in each the U.Ok. and Australia. It additionally follows the opening of the corporate’s U.S. facility in December 2024.
“AML3D has been growing its relationship with BAE Programs for over a yr. It is rather thrilling to see that work translate into an preliminary contract from BAE Programs. It’s much more thrilling that this contract is deliberate to be simply the primary and I stay up for giving updates on further contracts as this system progresses,” mentioned CEO Sean Ebert.
Ebert famous that AML3D is coming into the subsequent part of its development technique by leveraging demand from the U.S. Navy’s Submarine Industrial Base to broaden into allied defence markets. Alongside the BAE Programs contract, the corporate is exploring additional alternatives with different U.Ok.-based defence companions. “Whereas successful Defence contracts can take time, I’m assured that we’ll be ready to announce further orders from the U.Ok. and Australian defence sectors to go with the large momentum we’re seeing within the U.S.,” he added.


Broader development via defence and industrial contracts
The BAE Programs settlement comes amid broader efforts by AML3D to scale operations via strategic defence and industrial engagements. Within the first half of 2024, roughly 80% of AML3D’s gross sales had been generated from U.S.-based clients, reflecting a rising footprint in that market.
To satisfy rising demand, the corporate launched a U.S. Expertise Centre and secured a A$2.27 million contract with the Tennessee Valley Authority (TVA) to ship 3D printed parts for vital energy era infrastructure.
Defence remained a central space of focus through the interval. AML3D entered a Manufacturing License Settlement with BlueForge Alliance to assist the U.S. Navy’s submarine program and delivered ARCEMY techniques to key suppliers together with Laser Welding Options and Cogitic Company—supporting efforts to deal with provide chain constraints throughout the U.S. Division of Protection.


In assist of its long-term plans, AML3D accomplished a $30 million institutional placement in December 2024. The funds shall be used to scale U.S. operations, set up a European Expertise Centre to serve the U.Ok. defence market, and spend money on analysis and growth.
In January 2025, the corporate delivered prototype tailpiece parts—3D printed in Copper-Nickel alloy—for the Virginia-Class nuclear submarine program below the AUKUS partnership. Valued at roughly A$156,000, the elements will endure testing previous to set up on a Virginia-Class submarine. In line with AML3D, the parts had been produced in below 5 weeks, in comparison with a 17-month lead time utilizing typical manufacturing strategies.
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Featured picture reveals AML3D ARCEMY steel 3D printer. Picture through: AML3D.