When most individuals consider putting in a robotic cell, they think about a course of that takes half a yr, possibly extra. Infinite design opinions, integration delays, and operator coaching that drags on for weeks.
Nevertheless it doesn’t must be that approach.
With the Lean Robotics methodology, we’ve seen producers go from “we must always automate” to a totally working robotic cell in as little as 90 days. Right here’s how.
Why pace issues
Time is cash. The sooner you deploy automation, the earlier you:
- Cut back labor bottlenecks
- Enhance throughput
- Seize ROI
Lengthy timelines kill momentum. They drain enthusiasm out of your group, delay your return, and in some circumstances, stall the challenge completely.
That’s why a structured, time-bound strategy is vital.
The Lean Robotics 90-day roadmap
Month 1 – Design
As a substitute of beginning with the robotic, begin along with your cell’s output.
- Outline the “buyer” to your cell (typically the subsequent step within the course of).
- Decide the amount, high quality, and tempo that course of wants.
- Design your structure for circulate, security, and ease of use.
Professional tip: Keep away from overengineering. Focus solely on the options you want for this part of manufacturing. You may all the time develop later.
Month 2 – Combine
That is the place you flip the plan into actuality:
- Assemble your cell with standardized, pre-tested parts the place doable.
- Program offline to save lots of on manufacturing downtime.
- Check with life like manufacturing inputs—don’t wait till set up to find points.
Professional tip: Maintain integration lean. Overcomplication at this stage results in delays and future complications.
Month 3 – Begin to function
As soon as the cell is put in, it’s time to:
- Prepare operators for confidence and luxury, not simply compliance.
- Run at low quantity first, gathering suggestions out of your group.
- Optimize based mostly on real-world efficiency earlier than scaling to full output.
Professional tip: Doc every part—layouts, packages, SOPs—so your subsequent cell goes in even sooner.
What you achieve by shifting quick
- Faster ROI – You begin saving sooner.
- Crew buy-in – A brief, profitable deployment builds confidence for future automation.
- Standardization – Classes out of your first 90-day challenge develop into the blueprint for the subsequent.
Lean Robotics makes it doable
The 90-day timeline is about eradicating the waste that slows tasks down. With the precise framework, instruments, and mindset, your group can go from clean flooring house to a productive robotic cell in simply three months.
Need to see how this might work in your manufacturing facility?
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