PostProcess Applied sciences has launched the DEMI X 200 Plus, a vat polymerization cleansing unit that integrates curing, rinsing, drying, and cleansing right into a single gadget. This not solely enhances operator security but additionally reduces prices. Designed for dental labs and repair suppliers, the desktop-sized unit is automated. Chairside and desk-side SLA and DLP programs are important in dental, listening to assist, and aligner manufacturing, with hundreds of thousands of listening to aids and dental elements manufactured chairside yearly. These setups sometimes contain banks of small printers positioned in numerous workplace areas or on technicians’ desks. A compact unit that consolidates the capabilities of three separate machines thus saves invaluable area. When it comes to workflow, a single operator can now focus longer on duties reminiscent of becoming listening to aids with electronics, software-related processes, or alignment checks earlier than switching to fabrication. As a substitute of beginning and stopping a number of machines for every batch, the operator can now handle this with a single gadget, making the method not solely extra environment friendly but additionally much less tedious. This method might doubtlessly result in sooner and extra streamlined manufacturing.
“The launch of the DEMI X 200 Plus marks a big step ahead in our mission to ship totally automated, clever post-printing options to the additive manufacturing business. This all-in-one system units a brand new normal for effectivity, repeatability, and ease of use, enabling our prospects to scale their operations with confidence and consistency,” mentioned PostProcess Applied sciences CEO Jeff Mize.
The unit is designed for ease of use and is presently out there completely in Europe by way of PostProcess resellers. It contains a processing quantity of 160 x 100 x 200 mm and holds as much as 8.5 liters of fluid. For resin removing, the unit makes use of PLM-403-SUB, a detergent that may typically clear components in roughly ten minutes. This materials has been examined with resins from Carbon, 3D Techniques, SOMOS, and Henkel. The AUX-400-RINSE serves as a safer various to IPA, which poses dangers because of its low flashpoint. In line with the corporate, this rinse materials not solely lasts longer than IPA but additionally evaporates extra slowly, lowering the frequency of cleansing agent tank refills.
PostProcess continues to ship progressive and sensible post-processing options. A self-contained, totally automated unit is a wonderful development for enhancing operator security. Pores and skin contact and publicity to uncured resins can result in most cancers, pores and skin abrasion, and long-term sensitization. From each an worker well-being and legal responsibility standpoint, lowering half dealing with and eliminating processing steps is a serious profit. Fewer steps imply fewer alternatives for error. By providing a repeatable course of inside a single machine, the corporate additionally enhances course of stability. This, in flip, minimizes curing-related errors, leading to safer last elements. It is a extremely invaluable product for these working chairside and deskside, and it’s a promising step towards larger automation in post-processing.
Dealing with prices have to be decreased for additional scalability. Moreover, consolidating extra steps right into a single machine opens the door to new manufacturing approaches and component-based enterprise fashions. With minimized danger and simplified operation, it’s conceivable to provide customized listening to aids in a Walgreens, for instance. Equally, one might envision customized listening to safety options provided on a procuring road and even mouth guard manufacturing enabled at a sports activities event. These eventualities, as soon as unimaginable, now appear possible because of extra user-friendly printers and safer, extra streamlined post-processing.
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