Who doesn’t dream of getting one of many iconic Star Wars droids at house? The long run, when a robotic can serve you within the kitchen or help you with on a regular basis duties in different methods, is almost right here. Michael Shaw constructed an entire assortment of D-O, R2-D2, C-3PO, and BB-8 droids utilizing his 3D printer and Gambody’s droid STL recordsdata. Whereas his creations don’t serve him and may’t talk, they’re life-sized and look extraordinarily real!
Would you want so as to add a BB8 droid to your front room, together with its companions? Learn the information and methods by Shaw to 3D print your favourite robotic from Star Wars after upscaling its STLs to movie-like helpers. It’s enjoyable, incredible, thrilling, and attainable!

Star Wars Droids for 3D Printing
The once-seen robots in Star Wars will be introduced out of your display into your front room with the assistance of a 3D printer. You’ll want high-quality STL recordsdata for resin printing and filaments for each droid you want to make.

The sphere-shaped BB8 droid 3D printing recordsdata will allow you to recreate a fan-favorite character from Star Wars: The Power Awakens, who is great at repairing starships. Take into account including extra 3D printed fantasy spaceship fashions to your assortment to let BB-8 keep near his favourite errands.


Obtain D-O droid STL recordsdata to recreate this curious helper from Episode IX. This curler character may be very charismatic. It boasts a novel look. The coned head rests on a platform that attaches to a single wheel. You’ll be able to add sounds and LEDs utilizing the tunnels and articulate the mannequin nonetheless you want.
Get cute R2D2 3D mannequin recordsdata for printing this astromech droid that performed a necessary function within the Galaxy’s historical past. Being an energetic meeting mannequin, this spacecraft mechanic has a whole lot of extendible sensors, articulated instruments, detailed panels, a hole physique for simpler LED introduction, a rotating head, and different incredible particulars.
For those who want to add a C3PO 3D print to your assortment of Star Wars droids, obtain C3PO STL recordsdata and reconstruct this human-cyborg utilizing your desktop printer, imagining you’re Anakin Skywalker who discovered the destroyed humanoid robotic on Tatooine and introduced it again to life.
Constructing a robotic from Star Wars is a neat thought, even when your droid doesn’t stroll or talk with you want within the motion pictures. Displaying a beloved character you as soon as noticed on TV in your room is a superb thought for anybody who likes to be inventive and has a 3D printer at house.
Learn additionally: 3D Printed Articulated AT-AT Walker (Motion Determine by Tom Anton).
Droid Making Ideas: Methods to 3D Print BB-8, C-3PO, D-O, and R2-D2
What’s 3D printing droid figures like? Hobbyist Michael Shaw was sort as soon as once more to reply Gambody’s questions and share his distinctive expertise about recreating a D-O droid and different fashions in life-size utilizing PLA filament and several other 3D printers working concurrently.


1. Hi there, Michael! It’s nice to see that you just proceed to 3D print and construct lovely life-size figures. Your assortment of Star Wars droids at 1:1 scale amazes us. What number of fashions have you ever made to date?
I’ve constructed 4 droids out of your assortment, these being R2-D2, BB-8, D-O, and C-3PO.
2. Do you have got your favourite Star Wars episode, movie, or TV sequence? If sure, which one and why?
I’ve to say, extra lately, the brand new Kenobi sequence was completely incredible. It’s been cool to revisit older characters with extra trendy graphics and new tales.
3. It appears like your assortment of Star Wars droids began with R2-D2 scaled to 400%. Which program did you employ to upscale the STL recordsdata?
All of the fashions have been scaled up and manually sliced utilizing my chosen slicer software program, which is Creality Print. BB8 droid was the one 3D mannequin that match on a 300 mm squared construct plate and wanted no slicing beforehand.
Learn additionally: Methods to Cut up a Mannequin in Half (Secrets and techniques of Massive-Scale 3D Printing).
4. Did it’s important to run your two Creality K1s and two Creality Ender-3 v3kes 24/7 nonstop to make these Star Wars robots?
Whereas I don’t know the precise print occasions, every of those droids was printed on 4-5 printers at a time nonstop till completion. Relying on the undertaking, this will span from 3 days as much as round 2 weeks. The extra machines you have got, the much less daunting massive 3D printing tasks like these are, as a result of they don’t take lengthy to finish.
5. Why did you wish to slice the R2D2 3D mannequin your self? Which slicer did you employ? How did you want that have?
I used Creality Print Slicer software program and reduce the recordsdata utilizing their built-in reducing software. This course of was really comparatively straightforward. As soon as you identify the constructed plate sizes you’re working with, similar to 220x220x250mm or 300x300x300mm, you possibly can slice every half to the specified measurement and reserve it individually for 3D printing.


6. Was it long and hard or straightforward and quick to print all R2D2 mannequin’s 110 components?
When you get right into a routine, every of the bigger components takes the same time. So for me, I may have 4-5 components printing without delay and begin them within the morning once I stand up, then the subsequent spherical within the afternoon once I get house from work, and the subsequent spherical at midnight once I go to mattress, and so forth. This method streamlines the method, working at a constant tempo every day.
7. You talked about that you just used 22 rolls of filament to finish your R2D2 3D print. Did you employ a single model of PLA filament or a number of choices for this undertaking?
R2-D2 droid was totally printed in black Esun PLA+. That is my favourite filament as a result of it prints exceptionally properly and simply, has held up properly in previous tasks, and is available in New Zealand.


8. Are you able to please describe your portray course of for R2D2 mannequin? How did you create such a sensible ‘dust’ and ‘tremendous beat up’ impact?
This was began with sub-assembling all of the R2-D2 components, so the primary physique, head, and legs have been all separate. Every part is sanded with an electrical palm sander and hand-sanded the place the palm sander couldn’t attain. Any downside areas are then crammed with a physique filler (Lavatory) and sanded again till they turn out to be as clean as I’m proud of. Then the entire thing is completed with Rust-Oleum Matte White. All particulars are masked off and painted, together with all blue sections and chrome sections, all of that are Rust-Oleum paint.


Then comes the weathering method. It’s finished in a number of passes. I begin by making an acrylic wash, the place black and a few shades of brown are combined and sprayed with water to skinny them down. The wash is then utilized to all grooves and low factors, adopted by blotching and dabbing it off with a humid rag. For the flat physique panel areas, the wash is utilized with a sponge after which dabbed off once more. This course of is repeated many times till the specified quantity of weathering is reached. That is finished with a number of completely different shades of wash on new passes to interrupt up the wash so it isn’t precisely the identical throughout. Then some additional shading areas are touched up with the airbrush so as to add some completely different particulars and make R2-D2 droid stand out.
9. Did you observe the identical steps when upscaling C-3PO to associate with R2-D2?
The upscaling and slicing have been finished the very same approach, though C3PO 3D print didn’t have the seams crammed, nor did I sand all its layer strains. This Star Wars undertaking was merely assembled and painted rapidly and roughly. I didn’t climate it both.


10. If different lovers wish to observe your steps and 3D print life-size Star Wars droids, do you suggest them utilizing furniture-style bolts and nuts? Any recommendation?
Utilizing the Gambody recordsdata, there isn’t any want to make use of {hardware} in any of those Star Wars robots. All components are held along with a mix of superglue and 2-part epoxy.
11. Was your portray methodology for C-3PO completely different from R2-D2?
Sure, C-3PO was quite a bit faster. I didn’t absolutely post-process him as he sits in the back of the room and isn’t seen up shut.


12. Has your life-size BB8 droid been upscaled to 400% like R2-D2?
No, because the BB-8 FDM recordsdata are half scale, I merely printed every part at 200%.
13. What filament did you employ to 3D print BB-8’s eye bulb, and the way did you obtain the ‘glass’ impact?
This was really resin printed in clear eSun resin, then moist sanded with a 1000-grit sandpaper. I then sprayed it with a high-gloss clearcoat on each side and hit the internal edges with a light-weight dusting of black utilizing an airbrush to provide it the impact you see.


14. Which life-size droid from Star Wars was the toughest and longest to sand and put together for portray?
I’d say that the R2D2 3D print was the toughest to complete, because it has some extra advanced shapes that take longer to sand down and are more durable to get into with sandpaper. There have been many seams to fill, whereas BB8 droid is reduce up in such a approach that each be part of is a seam that’s presupposed to be there as a panel line, so no seam filling was wanted on any a part of him.
Learn additionally: Fabulous Millennium Falcon Construct Diary with Customized Inside 3D Printable Components.
15. What number of weathering passes does a life-size Star Wars droid typically require?
As many as one feels is sufficient. Even a single cross is sufficient in the event you get the specified look you’re after. I favor 3-4 passes utilizing completely different colours and strategies, similar to washes and airbrushing, that are the very best.


16. The place did you be taught so as to add pretend lights with the airbrush to a Star Wars robotic?
That was a private experiment. I merely gave it a go myself, beginning with a darker colour as a base, then dusting a lighter one within the middle, adopted by a pointy, small spot of vibrant white to provide the phantasm of one thing shining.
17. Has D-0 droid adopted all of the steps of different droids to turn out to be a member of your Star Wars robotic household?
Sure, D-O was created with precisely the identical steps as the opposite droids.


18. Which of your droids in Star Wars is your #1 favourite and why?
Whereas I’m a sucker for the basic R2-D2, I feel the BB8 3D print is my favourite because it got here out the very best. It was completed to the very best commonplace, and the weathering got here out excellent.
19. The place do you show your life-size Star Wars droid assortment?
At the moment, they’re all in my lounge/TV room.
20. You could have mastered 3D printing static life-size fashions and weathering them so properly! What are your plans for 2025 and 2026?
I’d drastically admire it in the event you may have your BB-8 designer create a variant of him as BB9E, particularly the imperial model. I’d like to have his counterpart on show with him.
Learn additionally: Superb BD-1 Droid 3D Print (Methods to Create Your Private Buddy).
Whichever droid from Star Wars you want to 3D print, rising your assortment of life-size or regular-size figures, do it now! Comply with the information by a gifted hobbyist on turning a 3D character mannequin right into a incredible droid 3D print you’ll be pleased with making. Make sure you publish the images of your masterpiece in Gambody – 3D Printing Neighborhood on Fb, and be happy to share your expertise with different lovers who love Star Wars robots as a lot as you!
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